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DW Español
4 min, 34 sec
The video describes the renovation and operation of a large blast furnace, detailing its maintenance, production capacity, and the work environment.
Summary
- Workers are renewing the blast furnace and plan to reignite it in a few days as part of a €200 million sanitation project.
- The blast furnace has been operating continuously for 20 years and requires modernization to improve production capacity and safety.
- Engineer Rain Clock and a colleague access the last open ventilation gallery, recording with a mini camera due to safety concerns.
- The furnace has an internal volume of 5500 cubic meters and a diameter of almost 15 meters, capable of producing up to 12000 tonnes of pig iron daily.
- Quality control is stringent, and the work environment is described as exciting and different every day, with a legacy of family workers in the metal industry.
Chapter 1
The segment discusses the ongoing renovation of the blast furnace, expected to be reignited in a few days.
- A new hot air nozzle is being installed to stoke the embers as part of the renovation.
- The production engineer Rain Clock is overseeing the €200 million sanitation project.
- The renovations take place in areas not normally accessed during operation to perform the necessary repairs.
Chapter 2
The segment provides details about the blast furnace's dimensions, capacity, and the work of the engineers.
- The furnace has been functioning for 20 years and requires improvements.
- Only Rain Clock and a colleague can access the last open ventilation gallery, and they film with a mini camera for safety reasons.
- The furnace is the largest in Europe, with a volume of 5500 cubic meters and a diameter of nearly 15 meters.
Chapter 3
This segment outlines the blast furnace's production capacity and the meticulous work required to maintain it.
- The furnace can produce up to 12000 tonnes of pig iron daily.
- Maintenance procedures like taping need to be done by hand to ensure precision and proper sealing.
- The heat must be confined to prevent it from leaking to the furnace's outer shell.
Chapter 4
The segment describes the working conditions and the continuous production process of the blast furnace.
- Rain Clock is accustomed to the foggy conditions when it rains around the 100-meter tall furnace.
- Thyssenkrupp has four such furnaces in the Ruhr region, producing pig iron for steelmaking.
- As a production engineer, Rain Clock ensures that at least three furnaces remain operational.
Chapter 5
This segment provides insight into the continuous operation and quality control measures in place at the facility.
- The production process involves continuously filling a torpedo depending on the speed, lasting between 30 minutes to an hour.
- After quality control checks, Rain Clock orders the furnace to continue running.
- With 12000 employees, the factory is the largest in Europe, boasting enormous dimensions and efficiency.
Chapter 6
The segment covers the routine and the personal connection of the workers with the production process.
- Rain Clock finds the daily production routine exciting, with each day bringing different challenges.
- The pouring of molten iron is particularly fascinating, a process he admired since childhood, following in his grandfather's footsteps.
Chapter 7
The segment highlights the control station operations and the materials used in the blast furnace.
- Rain Clock comes from a family of metalworkers and studied metallurgy, which is common among his colleagues.
- The control station is modern and electronic, ensuring constant communication with outside employees to quickly address problems.
- The furnaces are filled with two types of materials: iron ore (red) which melts into pig iron, and coke (black) which is part of the charge mixture.
Chapter 8
The segment describes the final renovation steps of the blast furnace and the urgency to resume operations.
- At the end of the day, Rain Clock meets with construction workers at a 40-meter height to review the completion of cold water connections.
- The team works day and night to ensure that the blast furnace will be operational again in just a few days.
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